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: A weld line forms when two separate melt fronts meet. If the plastic is too cold when these fronts merge, they fail to diffuse molecularly across the interface. This creates a structural "notch" or micro-crack on the top surface, significantly reducing the part’s fatigue life.

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By using Moldex3D, manufacturers can identify and address potential issues before they occur, reducing the risk of cracking and other defects. Here are some ways Moldex3D can help: : A weld line forms when two separate melt fronts meet

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| Material Property | What to Look For | |-------------------|------------------| | | Choose a grade with a higher impact strength or a higher Tg. | | Better Shrinkage Control | Materials with lower coefficient of thermal contraction (CTE). | | Additives (e.g., impact modifiers) | Can raise σ f without sacrificing flow. |